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This is a new column
that I hope to continue in the magazine; it will be in the formof an interview
with people at the cutting edge of technology in the v-twin field. I have
interviews planned with tire and wheel companies and hope to entice the
Motor Company into granting interviews with their engineers to show how
much science is going into the products that we all enjoy today.
Todays interview is with Team Boarzilla represented by D&D Exhausts
Dave Rash, rider and engine tuner John Minonno and engine tuner Bob Dowdy.
Last year they set a land speed record of 225 mph in the 100-inch push
rod blown fuel class. I will begin with a little background, as I learned
so much in my short interview that I realized I would have to explain
why salt flat records are so difficult to achieve.
Weve all heard that the high altitude and salt create difficulties,
but there are several factors that have to be balanced in order to achieve
record-breaking performances.
First of all, drag racing Harleys running 90% nitro-methane fuel can achieve
600 or 700 horsepower. But in a six or seven second run, their engines
only turn over about 600 times! (You can do this one in your head: 6000
revolutions per minute for a tenth of a minute are 600 revolutions). Getting
large amounts of horsepower out of a v-twin using nitro generally wont
work on the seven mile run of a Bonneville attempt, much less on the required
back up run. To get a record, a team must balance horsepower, aerodynamics,
reliability and traction. The bikes that Team Boarzilla were after were
the turbo-charged Suzuki Hayabusas that run at about 250 mph. Trying to
do this with a pushrod twin and not an overhead cam multi-cyclinder is
what our intrepid team set out to accomplish. And of course, when they
started researching, making phone calls and asking around, not only had
the required horsepower not been made before (without using 90% nitro
in v-twins), many said it couldnt be done.
Mark Barnett: Why did you decide to use an S&S Sportster-style
motor and not a big twin?
Team Boarzilla: That was S&S idea. They talked us into
it. They said that because of the pushrod angles and the unit construction
of the engine and gearbox, the Sportster-style, S&S four cam pro-stock
motor was the engine for us.

MB: And how about the decision to turbocharge?
Team B: When we started doing a little research into turbocharging,
many people told us we were all a bunch of fools for even considering
turbocharging because you couldnt make it work right. Well, that
was kind of like slapping us upside the head with a gauntlet.
MB: Were these drag racing people telling you this or
salt flat people telling you this?
Team B: It was Harley-Davidson people in general. You can take
a Hayabusa and because of the even firing pulses, you can turbocharge
it. But the firing order of the v-twin doesnt make this easy.
MB: But people turbocharge Harleys all the time.
Team B: But not at 20 to 30 pounds of boost. You can bolt on one
at 10 or 12 pounds and not have any trouble. This year what we had at
21 pounds of boost was a consistent 361 horsepower at 6200 rpm. Its
definitely got a considerable amount of power now.
MB: How is this bike fueled?
Team B: What we use is a major management system off a V8 car;
it controls the timing and fuel injection. In everything weve done
to date, theres been no experience from anyone else we could draw
on. Its just been a trial and error deal. Just see how it works
and go from there.
MB:
What other challenges did turbocharging present at so high of a boost
level?
Team B: Plenum design. We are in the process of right now of designing
that all over again. We pulled up all the information we could find and
bought a few books. As far as the size of the plenum, we asked enough
questions until we got some idea of what the proper size of it should
be. Many people acted like they knew everything, but really didnt
know anything. The guy I bought the turbo from told me he didnt
have any idea what size turbo or plenum to use, but that he would work
with us if we gave him data from our dyno runs.
MB: In what other areas did you search for power?
Team B: This year we found that kind of like making a good martini;
just a touch of nitro in the alcohol made a ton of difference. We used
10% nitro this year. I spoke to a lot of fuel people. Nitro will break
down the beads of alcohol into a finer mist so it atomizes better. Thats
why we did that.
MB: So in the fuel class, you can run anything you want?

Team B: We can run anything: rocket fuel, nitrous, anything youve
got. If youve got the cajones to put it in the tank, you can run
it.
MB: When you mentioned to me earlier today that a university was
consulted in the planning of this bike. Did they help with the motor or
the aerodynamics of the bike?
Team B: What they worked on for us last year was the chassis and
fairing. They had five graduate students who took this on as a project.
They did a CFD fluid dynamics program on our bike and gave us their interpretation
of what we needed to do to get the bike through the air better.
MB: Was that done in a wind tunnel or all in a computer?
Team B: That was done all in a computer at the University of Texas
at Arlington.
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